Embracing Eco-Friendly Innovations for a Sustainable Future – Reducing Energy Consumption and Waste in Production Processes

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In today’s world, where environmental concerns dominate, businesses across industries are recognising the importance of reducing energy consumption and minimising waste in their production processes. Embracing sustainable practices benefits the planet and offers economic advantages. This article highlights two cutting-edge technologies – Ultrasonic Defoaming Technology and High Velocity, Low Pressure Air Knife Drying Systems – as examples of energy-saving innovation.

Ultrasonic Defoaming Technology: A new level of efficiency.

Imagine a manufacturing line operating smoothly with no issues caused by foaming. The Ultrasonic Defoaming System makes this a reality. By harnessing the power of ultrasonic technology, this system efficiently removes unwanted foam and bubbles from liquids, resulting in significant energy savings and uninterrupted line processing.

Benefits at a glance:

  • Production efficiency with increased line speeds of up to 60%.
  • Minimises product losses, by reducing foam overspill.
  • Low energy consumption technology using less than 80 watts.
  • Reduces CO2 consumption on bubble breakers without compromising TPO/Oxygen levels.
  • Reduce bottle & can rejects with optimised filling accuracy.
  • Reduces product chilling requirements, therefore reduced energy costs.
  • Eliminates contamination on caps and seals and improves hygiene of filler.

Low Pressure High Velocity Drying Systems: The Smart Solution to Energy Efficiency

Engineered Sonic Air Knife drying systems ensure consistent and reliable performance in effectively and efficiently drying products. These advanced systems employ a meticulously calibrated combination of air volume and velocity, resulting in optimal surface blow-off. The velocity effectively disrupts surface tension, while sufficient air volume guarantees precise force delivery to the product removing up to 98% of liquid. With precision engineering, the Sonic Air Knife drying systems offer unparalleled performance, ensuring thorough and rapid drying for enhanced productivity and quality.

Benefits at a glance:

  • Energy Efficient, on average, the Sonic drying systems are 75% more energy efficient when compared to other drying methods.
  • Versatility and adaptable suitable for various product shapes, sizes, and materials.
  • Oil Free drying ensures contamination free drying.
  • Durability, manufactured with a robust construction and using high-quality materials to ensure reliable performance and an extended service life.

The Ultrasonic Defoaming and high-velocity Air knife drying systems represent innovative technologies that cut energy consumption and improve operational efficiency, leading to production uniformity, product integrity, product quality, and waste reduction. By adopting these eco-friendly practices, businesses can shape a sustainable future that is both environmentally conscious and economically rewarding.

Part of the CPA Group, CPA Engineered Solutions, combines engineering excellence and exceptional service.  Since our founding in 1992, we’ve established ourselves as a leading provider of expertly engineered solutions across various industries.

Our commitment to encouraging the integration of sustainable practices into industrial technologies is unwavering. We take pride in offering comprehensive aftermarket service packages that ensure long-lasting product sustainability and maximise the benefits of our energy-efficient solutions. Together, these initiatives allow us to lead the way in building a future that combines innovative technologies with environmental responsibility.

For detailed information and to discuss your requirements, our product specialists will be available at stand K30. Alternatively, visit our website (www.cpa-group.com/exhibitions/ppma) to learn more.